About Dorplan

The Manufacturing Process

Dorplan is a leading manufacturer of doorset solutions. The company has been in the market for over 30 years, providing quality doorset and ironmongery solutions that are designed to last. A key part of Dorplan’s success is our commitment to quality manufacturing processes.

At every stage of production, from design through installation, the company uses advanced technology and rigorous quality control to ensure that each door meets the highest standards. Dorplan’s team of expert craftsmen use their experience and expertise to ensure that every door is manufactured with precision and accuracy.

Below is a behind the scenes timeline of our manufacturing process here at Dorplan.

1

Raw Materials QC

Materials must first pass the QC test

2

Beam Saw

Cutting door cores to size

3

Edge banding

Applying hardwood lipping around the door cores

4

Press

Applying a laminate, veneer or paper faced finish to the doors

5

Spraying & lacquering

Spraying and lacquering line process ensures consistency

6

CNC Machining

Highly accurate vision panels, ironmongery and seals

7

Vision panel assembly

Glazed elements carefully assembled

8

CNC

Frame joint and profiling processing

9

Frame Morticing

Machining frames and architraves

10

Doorset assembly

Frames assembled and doors pre-hung to complete the doorset package

11

Quality checking process

All door gaps are checked, along with the lock recessing and quality of the finish. Every doorset is photographed and recorded prior to dispatch.

12

Packaging

After QC checks, doorsets are carefully wrapped in recyclable packaging

Doorsets
13

Delivery

Time for the product to be dispatched